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Simulation Program Product List

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Vacuum Forming Simulation Program T-SIM

By adopting a viscoelastic model of the integral type, accurate analysis of sheet sag during drawdown and cooling after molding is achieved.

We flexibly reproduce the increasingly diverse vacuum forming processes, including the specification of clamp positions, temperature and thickness distribution of the sheet, friction and heat transfer between the mold and the sheet, timing of vacuum and pressure air, and the shape of the assist plug. We automatically calculate the optimal initial sheet temperature settings to achieve a uniform thickness distribution.

  • Other molds
  • Simulation Program

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Extrusion Molding Simulation Program Virtual Extrusion Lab Series

Developed by the world-renowned authority "Dr. Bill Check Engineering." It is a simple analysis software that integrates pre- and post-processing, specializing in "optimal design" and "stable molding."

Simulation software for extrusion molding is currently available in various types. However, it is also true that there are many cases where it is not being utilized effectively. Many of the reasons for this include "the usage is difficult," "uncertainty about how to use the software for troubleshooting," and "lack of someone to consult with." In other words, if the product itself is user-friendly and the support system after purchase is robust, simulation software becomes an essential item for extrusion molding sites, as it can help eliminate unnecessary costs. The "Virtual Extrusion Lab Series" offers easy-to-understand operation and comprehensive support, making it a product that can be confidently used even by those who have previously avoided simulation software. Our website also showcases actual case studies and examples of cost reduction.

  • Extrusion Machine
  • Simulation Program

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Finite Difference Method Extrusion Molding Simulation Program

The melting process of pellets, which can be a cause of trouble, can also be simulated.

Many of the causes of extrusion molding troubles are said to lie within the extruder. Smooth melting of the material is an essential condition for eliminating molding defects. In addition to general parameters such as pressure, temperature, residence time, and melting completion position, our proprietary parameters from Compulast provide detailed output on the state of the material during melting, making it easy to identify trouble factors within the extruder. It is equipped with input templates that allow for easy input of complex screw shapes like mixing and barrier designs, as well as detailed heater settings.

  • Other information systems
  • Simulation Program

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Blow Molding Simulation Program B-SIM

Wide-ranging support from direct blow to injection and stretch blow. Time-dependent deformation is also reproduced with high precision using the K-BKZ model.

The parison and preform shapes can be imported from Ansys and STL files in addition to dimension input using the B-SIM template. Various settings such as clamp position, temperature of the parison and preform, thickness distribution, friction and heat transfer with the mold, timing of the blow, and direction of mold movement allow for accurate reproduction of the blow molding process.

  • Other information systems
  • Simulation Program

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Finite Element Method Extrusion Molding Simulation Program

High-precision simulation of complex extrusion molds that are difficult to simulate is possible.

The conditions for achieving ideal extrusion are narrow, and the accuracy is easily influenced by the molding conditions, making irregular extrusion a field where the advantages of simulation are particularly evident. The irregular extrusion module derives a stable mold shape against disturbances based on the unique optimal mold design theory "Cross-Flow Minimization Method" developed by Compulast. It thoroughly supports the abundant ideas of mold designers with simple operability and quick analysis.

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  • Simulation Program

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Vacuum Forming Simulation Program T-SIM for the Automotive Industry

Accurate analysis of sheet droop during drawdown and cooling after molding.

In the automotive industry, weight reduction is an essential factor for improving fuel efficiency and performance. Vacuum forming technology contributes to the manufacturing of lightweight and high-strength components, but it also carries the risk of molding defects. Particularly in complex shapes and thin-walled molding, issues such as material sagging and uneven wall thickness become challenges. The vacuum forming simulation program T-SIM addresses these challenges and supports the production of high-quality lightweight components by deriving optimal molding conditions. 【Application Scenarios】 - Design and development of automotive parts - Prototyping of parts aimed at weight reduction - Reduction of molding defects - Optimization of material selection 【Benefits of Implementation】 - Early detection of issues during the design phase - Reduction in the number of prototypes - Optimization of material costs - Stable supply of high-quality lightweight components

  • Other molds
  • Simulation Program

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T-SIM: Vacuum Forming Simulation Program for Agriculture

Accurate analysis of sheet sag during drawdown and cooling after molding.

In the agricultural sector, the durability of agricultural machinery and materials significantly impacts product lifespan and costs. This is particularly true for products used in harsh environments, where material selection and molding methods are crucial. Inappropriate material selection or molding defects can lead to early deterioration or damage of products, potentially resulting in increased costs. The vacuum forming simulation program T-SIM simulates various molding conditions to support optimal design. 【Application Scenarios】 - Design of agricultural machinery parts - Molding of agricultural materials - Pre-simulation of durability tests 【Benefits of Implementation】 - Improved product durability - Optimization of material costs - Reduction in the number of prototypes

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  • Simulation Program

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Vacuum Forming Simulation Program T-SIM for the Packaging Industry

Accurately analyze drawdown and cooling, contributing to the reduction of packaging costs.

In the packaging industry, there is a demand for balancing product protection and cost reduction. In particular, it is important to eliminate waste in packaging materials and to create optimal designs. Inappropriate designs can lead to increased costs due to material waste and molding defects. The vacuum forming simulation program T-SIM simulates various molding conditions and supports optimal packaging design. 【Usage Scenarios】 - Cost reduction of packaging materials - Reduction of molding defects - Optimal thickness design 【Benefits of Implementation】 - Reduction in material costs - Improved yield - Shortened design period

  • Other molds
  • Simulation Program

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Vacuum Forming Simulation Program T-SIM for Medical Devices

Accurate analysis of sheet droop during drawdown and cooling after molding.

In the medical device industry, precision molding prioritizes product quality and safety above all else. Particularly in the molding of medical device components with complex shapes and fine structures, it is essential to accurately predict material behavior and prevent molding defects before they occur. The vacuum molding simulation program T-SIM employs an integral viscoelastic model to accurately analyze sheet sag during drawdown and cooling after molding, thereby supporting the production of high-quality medical device components. 【Application Scenarios】 - Medical tubes - Implant components - Diagnostic containers 【Benefits of Implementation】 - Reduction of molding defects - Decrease in the number of prototypes - Improvement in product quality

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  • Simulation Program

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Vacuum Forming Simulation Program T-SIM for Architecture

Accurate analysis of sheet sag during drawdown and cooling after molding.

In the construction industry, insulation performance is a crucial factor that influences a building's energy efficiency and residential comfort. The manufacturing of insulation materials using vacuum forming technology requires uniform thickness and appropriate shapes. Sheet sagging and deformation during the cooling process can lead to a decrease in insulation performance. The vacuum forming simulation program T-SIM addresses these challenges by employing an integral viscoelastic model, accurately analyzing sheet sagging during drawdown and cooling after molding, thus supporting optimal insulation material design. 【Application Scenarios】 - Development of high-performance insulation building materials - Optimization of the manufacturing process for insulation materials through vacuum forming - Achieving uniform thickness distribution by automatically back-calculating the initial sheet temperature settings 【Benefits of Implementation】 - Improved insulation performance - Optimization of material costs - Reduced risk of molding defects

  • Other molds
  • Simulation Program

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